SATO CG412 Specifications

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Operator Manual
CG4 Series
Read this Operator Manual before using this product.
Keep this document available for future reference.
CG408DT
CG412DT
Direct Thermal Type
CG408TT
CG412TT
Thermal Transfer Type
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Summary of Contents

Page 1 - Operator Manual

For printer model:Operator ManualCG4 SeriesRead this Operator Manual before using this product.Keep this document available for future reference.CG408

Page 2

Section 1: IntroductionPage 1-2 CG4 Series Operator Manual1.2 UNPACKINGWhen unpacking the printer, take note of the following:1. The box should stay r

Page 3 - Safety Precautions

Extensive contact information of worldwide SATO operations can be found on the Internet at www.satoworldwide.com

Page 4

Section 1: IntroductionCG4 Series Operator Manual Page 1-31.3 PARTS IDENTIFICATION12347568Front viewOperator panelIt consists of two contact buttons a

Page 5 - Power Supply

Section 1: IntroductionPage 1-4 CG4 Series Operator Manual1.3 PARTS IDENTIFICATION (cont’d)9USB and RS232C interface on-board10USB and LAN interface o

Page 6 - TABLE OF CONTENTS

Section 1: IntroductionCG4 Series Operator Manual Page 1-51.2 PARTS IDENTIFICATION (cont’d)CG408DT/ CG412DTCG408TT/ CG412TT1520161718192122151820 1921

Page 7 - Table of Contents

Section 1: IntroductionPage 1-6 CG4 Series Operator ManualThis page is intentionally left blank

Page 8

Section 2: InstallationCG4 Series Operator Manual Page 2-1INSTALLATIONThis section assists you in installing consumable media in the printer, as well

Page 9 - INTRODUCTION

Section 2: InstallationPage 2-2 CG4 Series Operator Manual2.1 SITE LOCATIONConsider the following when setting up the printer:• Place the printer on a

Page 10 - 1.2 UNPACKING

Section 2: InstallationCG4 Series Operator Manual Page 2-32.3 LOADING LABELS2.3.1 Loading Roll media 1.With the power supply off, pull the cover open/

Page 11 - 1.3 PARTS IDENTIFICATION

Section 2: InstallationPage 2-4 CG4 Series Operator Manual2.3 LOADING LABELS (cont’d)5.Close the top cover until it clicks into position. Notes:• Be c

Page 12 - Back view

Section 2: InstallationCG4 Series Operator Manual Page 2-52.3 LOADING LABELS (cont’d)2.3.2 Loading Fan-folded media 1.With the power supply off, pull

Page 13

NOTE:The printer complies with the requirements in Part 15 of FCC Rules for a Class B Computing Device. Operating the printer in a residential area ma

Page 14 - Section 1: Introduction

Section 2: InstallationPage 2-6 CG4 Series Operator Manual2.3 LOADING LABELS (cont’d)5.After loading the media, turn on the power. The printer is onli

Page 15 - INSTALLATION

Section 2: InstallationCG4 Series Operator Manual Page 2-72.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY)The CG408TT and C412TT printers ena

Page 16 - 2.2 MEDIA SELECTION

Section 2: InstallationPage 2-8 CG4 Series Operator Manual2.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY) (cont’d)3.Open the carbon ribbon p

Page 17 - Media guide

Section 2: InstallationCG4 Series Operator Manual Page 2-92.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY) (cont’d)5.From the ribbon supply u

Page 18 - ON LINE

Section 2: InstallationPage 2-10 CG4 Series Operator Manual2.5 CONNECTIONS This section explains the power cable and interface cable connection proced

Page 19

Section 2: InstallationCG4 Series Operator Manual Page 2-112.5 CONNECTIONS (cont’d)2.5.2 To activate the connected interfaceAfter connection, you need

Page 20 - (Printed side face up)

Section 2: InstallationPage 2-12 CG4 Series Operator Manual2.5 CONNECTIONS (cont’d)2.5.4 Connecting the Power Cable1.Connect the AC power cable to the

Page 21 - Ribbon unit

Section 2: InstallationCG4 Series Operator Manual Page 2-132.5 CONNECTIONS (cont’d)2.5.5 Turning On the PowerPress the POWER on the operation panel of

Page 22

Section 2: InstallationPage 2-14 CG4 Series Operator ManualThis page is intentionally left blank

Page 23 - Ribbon route

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-1OPERATION AND CONFIGURATIONBefore using the printer, it is best to read this

Page 24 - 2.5 CONNECTIONS

Safety PrecautionsCG4 Series Operator Manual Page iSafety PrecautionsPlease read the following information carefully before installing and using the p

Page 25

Section 3: Operation and ConfigurationPage 3-2 CG4 Series Operator Manual3.1 OPERATOR PANELThe operator panel located on the top front, consists of tw

Page 26

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-33.2 OPERATING MODESYou can set the printer in any of the following modes: 1.

Page 27

Section 3: Operation and ConfigurationPage 3-4 CG4 Series Operator Manual3.3 USER TEST PRINT MODEThis mode produces test labels for diagnostic purpose

Page 28 - Section 2: Installation

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-53.3 USER TEST PRINT MODE (cont’d)3.3.1 Output Data of the User Test PrintThe

Page 29 - OPERATION AND CONFIGURATION

Section 3: Operation and ConfigurationPage 3-6 CG4 Series Operator Manual3.3 USER TEST PRINT MODE (cont’d)Second print-out (Protocol code setting valu

Page 30 - 3.1 OPERATOR PANEL

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-73.3 USER TEST PRINT MODE (cont’d)USB and IEEE 1284 interface on board USB and

Page 31 - 3.2 OPERATING MODES

Section 3: Operation and ConfigurationPage 3-8 CG4 Series Operator Manual3.4 FACTORY TEST PRINT MODEThis mode produces test labels for diagnostic purp

Page 32 - 3.3 USER TEST PRINT MODE

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-93.4 FACTORY TEST PRINT MODE (cont’d)3.4.1 Output Data of the Factory Test Pri

Page 33 - Pitch offset value ±099 DOT

Section 3: Operation and ConfigurationPage 3-10 CG4 Series Operator Manual3.4 FACTORY TEST PRINT MODE (cont’d)Second print-out (Settings)Third print-o

Page 34

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-113.5 OPERATION SETTING MODE The operation setting mode enables further select

Page 35

Safety PrecautionsPage ii CG4 Series Operator Manual CautionDo not place in areas with high humidity• Do not place the printer in areas with high humi

Page 36 - 3.4 FACTORY TEST PRINT MODE

Section 3: Operation and ConfigurationPage 3-12 CG4 Series Operator Manual3.5 OPERATION SETTING MODE (cont’d)Program Download ModeFont Download ModeDe

Page 37

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-133.5 OPERATION SETTING MODE (cont’d)Notes:• Press the FEED/LINE button to sel

Page 38

Section 3: Operation and ConfigurationPage 3-14 CG4 Series Operator Manual3.6 PROGRAM DOWNLOAD MODEIn this mode, the printer is set to receive an appl

Page 39 - 3.5 OPERATION SETTING MODE

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-153.6 PROGRAM DOWNLOAD MODE (cont’d)Notes:• Use the selected interface for PC

Page 40

Section 3: Operation and ConfigurationPage 3-16 CG4 Series Operator Manual3.7 FONT DOWNLOAD MODEIn this mode, the printer is set to download fonts fro

Page 41 - ON LINE (POWER)

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-173.8 DEFAULT SETTING MODEWhen default setting mode is selected and executed i

Page 42 - 3.6 PROGRAM DOWNLOAD MODE

Section 3: Operation and ConfigurationPage 3-18 CG4 Series Operator Manual3.9 HEX DUMP MODEHEX Dump Mode allows you to print the contents of the recei

Page 43 - 3.6.1 Firmware Download

Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-193.11 PRINTER CONFIGURATIONS SETTINGYou can set the printer configuration by

Page 44 - 3.7 FONT DOWNLOAD MODE

Section 3: Operation and ConfigurationPage 3-20 CG4 Series Operator Manual*1. Available for USB+RS-232C specification only.*2. Available for USB+LAN s

Page 45 - 3.8 DEFAULT SETTING MODE

Section 4: TroubleshootingCG4 Series Operator Manual Page 4-1TROUBLESHOOTINGIf you are unable to produce printouts on the CG4 Series printer, use this

Page 46 - 3.9 HEX DUMP MODE

Safety PrecautionsCG4 Series Operator Manual Page iiiPrecautions for Installation and HandlingPrinter operation can be affected by the printer environ

Page 47

Section 4: TroubleshootingPage 4-2 CG4 Series Operator Manual4.1 ERROR SIGNAL TROUBLESHOOTINGThe ON LINE (POWER) and ERROR indicators light or flash i

Page 48

Section 4: TroubleshootingCG4 Series Operator Manual Page 4-34.1 ERROR SIGNAL TROUBLESHOOTING (Cont’d)ContentsON LINE (POWER) LEDERROR LEDBuzzer Cause

Page 49 - TROUBLESHOOTING

Section 4: TroubleshootingPage 4-4 CG4 Series Operator Manual4.2 TROUBLESHOOTING TABLE*1 Ribbon stock conditions are only applicable to CG408TT and CG

Page 50 - Download

Section 4: TroubleshootingCG4 Series Operator Manual Page 4-54.2 TROUBLESHOOTING TABLE (Cont’d)TROUBLESHOOTING TABLELIGHT PRINT IMAGESLow print head d

Page 51

Section 4: TroubleshootingPage 4-6 CG4 Series Operator Manual4.3 INTERFACE TROUBLESHOOTINGThis chapter provides a checklist for the various interface

Page 52 - TROUBLESHOOTING TABLE

Section 4: TroubleshootingCG4 Series Operator Manual Page 4-74.3 INTERFACE TROUBLESHOOTING (Cont’d)4.4 TEST PRINT TROUBLESHOOTINGThis chapter provides

Page 53

Section 4: TroubleshootingPage 4-8 CG4 Series Operator ManualThis page is intentionally left blank

Page 54 - LAN ETHERNET INTERFACE

Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-1CLEANING AND MAINTENANCEThis section provides information on user maintenance fo

Page 55 - CENTRONICS INTERFACE

Section 5: Cleaning and MaintenancePage 5-2 CG4 Series Operator Manual5.1 CLEANING THE PRINT HEAD, PLATEN AND ROLLERSThe print head not only generates

Page 56 - Section 4: Troubleshooting

Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-35.2 HOW TO CLEAN THE PRINTER (CLEANING KIT) (cont’d)9.Locate the I-Mark sensor a

Page 57 - CLEANING AND MAINTENANCE

Table of ContentsPage iv CG4 Series Operator ManualTABLE OF CONTENTSIntroduction...

Page 58

Section 5: Cleaning and MaintenancePage 5-4 CG4 Series Operator Manual5.4 EASY REPLACEMENT OF PARTSIt is easy to replace the print head and platen rol

Page 59 - I-Mark and Gap

Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-55.4 EASY REPLACEMENT OF PARTS (cont’d)7.Align the two circular recess of the pri

Page 60 - Print head

Section 5: Cleaning and MaintenancePage 5-6 CG4 Series Operator Manual5.4 EASY REPLACEMENT OF PARTS (cont’d)7.Insert the left shaft of the new print h

Page 61

Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-75.5 ADJUSTING PRINT QUALITYPrint quality can be optimized with regular cleaning

Page 62 - Circular

Section 5: Cleaning and MaintenancePage 5-8 CG4 Series Operator ManualThis page is intentionally left blank

Page 63 - 5.5 ADJUSTING PRINT QUALITY

Section 6: General SpecificationsCG4 Series Operator Manual Page 6-1GENERAL SPECIFICATIONS6.1 PRINTER BASIC SPECIFICATIONSMODEL NAMECG408 DT CG412 DT

Page 64

Section 6: General SpecificationsPage 6-2 GC4 Series Operator ManualMODEL NAMECG408 DT/ CG408TT CG412 DT/ CG412TTMEDIA (Be sure to use media manufactu

Page 65 - GENERAL SPECIFICATIONS

Section 6: General SpecificationsCG4 Series Operator Manual Page 6-3MODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTRIBBON (Be sure to use ribbon manufac

Page 66 - MODEL NAME

Section 6: General SpecificationsPage 6-4 GC4 Series Operator ManualMODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTSELF-DIAGNOSISCover Open DetectionPap

Page 67

Section 6: General SpecificationsCG4 Series Operator Manual Page 6-5MODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTBARCODE CAPABILITIESLinear Bar CodesU

Page 68

Table of ContentsCG4 Series Operator Manual Page vAppendix ...

Page 69 - STANDARD FUNCTIONS

Section 6: General SpecificationsPage 6-6 GC4 Series Operator ManualMODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTHARDWARE AND RELATEDOperation keys PO

Page 70 - REGULATORY COMPLIANCE

Section 6: General SpecificationsCG4 Series Operator Manual Page 6-76.2 OPTIONAL ACCESSORIES SPECIFICATIONSCUTTER SPECIFICATIONSMedia Type Non-adhesiv

Page 71 - DISPENSER SPECIFICATIONS

Section 6: General SpecificationsPage 6-8 GC4 Series Operator ManualThis page is intentionally left blank

Page 72

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-1INTERFACE SPECIFICATIONSThis section presents the interface types and their spec

Page 73 - INTERFACE SPECIFICATIONS

Section 7: Interface SpecificationsPage 7-2 CG4 Series Operator Manual7.2 RS232C SERIAL INTERFACE7.2.1 Basic Specifications of RS-232C Serial Interfac

Page 74 - 7.2 RS232C SERIAL INTERFACE

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-37.2 RS232C SERIAL INTERFACE (cont’d)Function descriptionsFunction DescriptionBau

Page 75

Section 7: Interface SpecificationsPage 7-4CG4 Series Operator Manual7.2 RS232C HIGH SPEED SERIAL INTERFACE (cont’d)7.2.2 Ready/BusyThis protocol cont

Page 76 - 7.2.2 Ready/Busy

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-57.2 RS232C HIGH SPEED SERIAL INTERFACE (cont’d)7.2.3 X-ON/X-OFFThis transmission

Page 77 - 7.2.3 X-ON/X-OFF

Section 7: Interface SpecificationsPage 7-6CG4 Series Operator Manual7.3 IEEE 1284 PARALLEL INTERFACE7.3.1 Basic Specifications of IEEE1284 parallel i

Page 78 - CG4 Series Operator Manual

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-77.3 IEEE 1284 PARALLEL INTERFACE (cont’d)7.3.2 Pin AssignmentsPin assignment of

Page 79 - 7.3.2 Pin Assignments

Table of ContentsPage vi CG4 Series Operator ManualThis page is intentionally left blank

Page 80 - 7.3.3 Input/Output Signals

Section 7: Interface SpecificationsPage 7-8CG4 Series Operator Manual7.3 IEEE 1284 PARALLEL INTERFACE (cont’d)7.3.3 Input/Output Signals The details o

Page 81 - 7.4.2 Pin Assignments

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-97.4 UNIVERSAL SERIAL BUS (USB) INTERFACEThis printer supports the USB 2.0-compli

Page 82 - 7.4.3 Host Computer Settings

Section 7: Interface SpecificationsPage 7-10CG4 Series Operator Manual7.4 UNIVERSAL SERIAL BUS (USB) INTERFACE (cont’d)7.4.3 Host Computer SettingsIns

Page 83

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-117.5 LOCAL AREA NETWORK (LAN) ETHERNET7.5.1 Basic Specifications of LANA Local A

Page 84 - 7.5.2 Software Specifications

Section 7: Interface SpecificationsPage 7-12CG4 Series Operator Manual7.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d) 7.5.2 Software SpecificationsProt

Page 85 - 7.5.5 FTP Specifications

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-137.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)7.5.3 TCP/IP SpecificationsIn TCP

Page 86 - 7.5.7 Setting/Displayed Items

Section 7: Interface SpecificationsPage 7-14CG4 Series Operator Manual7.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)7.5.6 TELNET SpecificationsTELNET

Page 87

Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-157.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)Notes1) For the detailed On-board

Page 88 - Page 7-16

Section 7: Interface SpecificationsPage 7-16CG4 Series Operator ManualThis page is intentionally left blank

Page 89 - APPENDIX

Section 8: AppendixCG4 Series Operator Manual Page 8-1APPENDIXThe following information is provided:• 8.1 Optional Accessories - Cutter• 8.2 Optional

Page 90 - 8.1.2 Cut position Adjustment

Section 1: IntroductionCG4 Series Operator Manual Page 1-1INTRODUCTIONThank you for your investment in this SATO printer product.This Operators Manual

Page 91

Section 8: AppendixPage 8-2CG4 Series Operator Manual8.1 OPTIONAL ACCESSORIES - CUTTERThe cutter should only be installed by SATO qualified servicing

Page 92 - Label output

Section 8: AppendixCG4 Series Operator Manual Page 8-38.1 OPTIONAL ACCESSORIES - CUTTER (cont’d)8.1.3 Cutter replacement Over time, the cutter loses i

Page 93 - Page 8-5

Section 8: AppendixPage 8-4CG4 Series Operator Manual8.2 OPTIONAL ACCESSORIES - DISPENSER (cont’d)4.If the paper is not taut, roll the paper on the me

Page 94 - 8.4 OPERATION MODE SELECTION

Section 8: AppendixCG4 Series Operator Manual Page 8-58.3 POSITIONS OF SENSORS AND OPTIONS7.3mm (0.29”)5.0mm (0.19”)46.3mm(1.82”)I-Mark sensorGap sens

Page 95 - Cutter Mode

Section 8: AppendixPage 8-6CG4 Series Operator Manual8.4 OPERATION MODE SELECTIONThere are four modes of printer operation: Continuous, Tear-off, Cutt

Page 96 - I-Mark I-Mark (CX-compatible)

Section 8: AppendixCG4 Series Operator Manual Page 8-78.5 BASE REFERENCE POINTThe base reference point is the point at which one determines the print

Page 97 - Adjustment of Offset setting

Section 8: AppendixPage 8-8CG4 Series Operator Manual8.5 BASE REFERENCE POINT (cont’d)8.5.1 Base Reference point Adjustment Print Position Offset refe

Page 98 - 8.7 PAPER END

Section 8: AppendixCG4 Series Operator Manual Page 8-98.6 OFFSET POSITION ADJUSTMENTThis setting adjusts the option (Cutter, Dispenser, Tear off) stop

Page 99 - Media feed direction

Section 8: AppendixPage 8-10CG4 Series Operator Manual8.7 PAPER END8.7.1 Roll Label End When the Label End is less than 40mm (1.57”) from the end of I

Page 100

Section 8: AppendixCG4 Series Operator Manual Page 8-118.7 PAPER END (cont’d)8.7.2 Fanfold Label EndThe printer behavior when paper end is detected is

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