For printer model:Operator ManualCG4 SeriesRead this Operator Manual before using this product.Keep this document available for future reference.CG408
Section 1: IntroductionPage 1-2 CG4 Series Operator Manual1.2 UNPACKINGWhen unpacking the printer, take note of the following:1. The box should stay r
Extensive contact information of worldwide SATO operations can be found on the Internet at www.satoworldwide.com
Section 1: IntroductionCG4 Series Operator Manual Page 1-31.3 PARTS IDENTIFICATION12347568Front viewOperator panelIt consists of two contact buttons a
Section 1: IntroductionPage 1-4 CG4 Series Operator Manual1.3 PARTS IDENTIFICATION (cont’d)9USB and RS232C interface on-board10USB and LAN interface o
Section 1: IntroductionCG4 Series Operator Manual Page 1-51.2 PARTS IDENTIFICATION (cont’d)CG408DT/ CG412DTCG408TT/ CG412TT1520161718192122151820 1921
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Section 2: InstallationCG4 Series Operator Manual Page 2-1INSTALLATIONThis section assists you in installing consumable media in the printer, as well
Section 2: InstallationPage 2-2 CG4 Series Operator Manual2.1 SITE LOCATIONConsider the following when setting up the printer:• Place the printer on a
Section 2: InstallationCG4 Series Operator Manual Page 2-32.3 LOADING LABELS2.3.1 Loading Roll media 1.With the power supply off, pull the cover open/
Section 2: InstallationPage 2-4 CG4 Series Operator Manual2.3 LOADING LABELS (cont’d)5.Close the top cover until it clicks into position. Notes:• Be c
Section 2: InstallationCG4 Series Operator Manual Page 2-52.3 LOADING LABELS (cont’d)2.3.2 Loading Fan-folded media 1.With the power supply off, pull
NOTE:The printer complies with the requirements in Part 15 of FCC Rules for a Class B Computing Device. Operating the printer in a residential area ma
Section 2: InstallationPage 2-6 CG4 Series Operator Manual2.3 LOADING LABELS (cont’d)5.After loading the media, turn on the power. The printer is onli
Section 2: InstallationCG4 Series Operator Manual Page 2-72.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY)The CG408TT and C412TT printers ena
Section 2: InstallationPage 2-8 CG4 Series Operator Manual2.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY) (cont’d)3.Open the carbon ribbon p
Section 2: InstallationCG4 Series Operator Manual Page 2-92.4 LOADING THE CARBON RIBBON (FOR CG408TT, CG412TT ONLY) (cont’d)5.From the ribbon supply u
Section 2: InstallationPage 2-10 CG4 Series Operator Manual2.5 CONNECTIONS This section explains the power cable and interface cable connection proced
Section 2: InstallationCG4 Series Operator Manual Page 2-112.5 CONNECTIONS (cont’d)2.5.2 To activate the connected interfaceAfter connection, you need
Section 2: InstallationPage 2-12 CG4 Series Operator Manual2.5 CONNECTIONS (cont’d)2.5.4 Connecting the Power Cable1.Connect the AC power cable to the
Section 2: InstallationCG4 Series Operator Manual Page 2-132.5 CONNECTIONS (cont’d)2.5.5 Turning On the PowerPress the POWER on the operation panel of
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Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-1OPERATION AND CONFIGURATIONBefore using the printer, it is best to read this
Safety PrecautionsCG4 Series Operator Manual Page iSafety PrecautionsPlease read the following information carefully before installing and using the p
Section 3: Operation and ConfigurationPage 3-2 CG4 Series Operator Manual3.1 OPERATOR PANELThe operator panel located on the top front, consists of tw
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-33.2 OPERATING MODESYou can set the printer in any of the following modes: 1.
Section 3: Operation and ConfigurationPage 3-4 CG4 Series Operator Manual3.3 USER TEST PRINT MODEThis mode produces test labels for diagnostic purpose
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-53.3 USER TEST PRINT MODE (cont’d)3.3.1 Output Data of the User Test PrintThe
Section 3: Operation and ConfigurationPage 3-6 CG4 Series Operator Manual3.3 USER TEST PRINT MODE (cont’d)Second print-out (Protocol code setting valu
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-73.3 USER TEST PRINT MODE (cont’d)USB and IEEE 1284 interface on board USB and
Section 3: Operation and ConfigurationPage 3-8 CG4 Series Operator Manual3.4 FACTORY TEST PRINT MODEThis mode produces test labels for diagnostic purp
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-93.4 FACTORY TEST PRINT MODE (cont’d)3.4.1 Output Data of the Factory Test Pri
Section 3: Operation and ConfigurationPage 3-10 CG4 Series Operator Manual3.4 FACTORY TEST PRINT MODE (cont’d)Second print-out (Settings)Third print-o
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-113.5 OPERATION SETTING MODE The operation setting mode enables further select
Safety PrecautionsPage ii CG4 Series Operator Manual CautionDo not place in areas with high humidity• Do not place the printer in areas with high humi
Section 3: Operation and ConfigurationPage 3-12 CG4 Series Operator Manual3.5 OPERATION SETTING MODE (cont’d)Program Download ModeFont Download ModeDe
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-133.5 OPERATION SETTING MODE (cont’d)Notes:• Press the FEED/LINE button to sel
Section 3: Operation and ConfigurationPage 3-14 CG4 Series Operator Manual3.6 PROGRAM DOWNLOAD MODEIn this mode, the printer is set to receive an appl
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-153.6 PROGRAM DOWNLOAD MODE (cont’d)Notes:• Use the selected interface for PC
Section 3: Operation and ConfigurationPage 3-16 CG4 Series Operator Manual3.7 FONT DOWNLOAD MODEIn this mode, the printer is set to download fonts fro
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-173.8 DEFAULT SETTING MODEWhen default setting mode is selected and executed i
Section 3: Operation and ConfigurationPage 3-18 CG4 Series Operator Manual3.9 HEX DUMP MODEHEX Dump Mode allows you to print the contents of the recei
Section 3: Operation and ConfigurationCG4 Series Operator Manual Page 3-193.11 PRINTER CONFIGURATIONS SETTINGYou can set the printer configuration by
Section 3: Operation and ConfigurationPage 3-20 CG4 Series Operator Manual*1. Available for USB+RS-232C specification only.*2. Available for USB+LAN s
Section 4: TroubleshootingCG4 Series Operator Manual Page 4-1TROUBLESHOOTINGIf you are unable to produce printouts on the CG4 Series printer, use this
Safety PrecautionsCG4 Series Operator Manual Page iiiPrecautions for Installation and HandlingPrinter operation can be affected by the printer environ
Section 4: TroubleshootingPage 4-2 CG4 Series Operator Manual4.1 ERROR SIGNAL TROUBLESHOOTINGThe ON LINE (POWER) and ERROR indicators light or flash i
Section 4: TroubleshootingCG4 Series Operator Manual Page 4-34.1 ERROR SIGNAL TROUBLESHOOTING (Cont’d)ContentsON LINE (POWER) LEDERROR LEDBuzzer Cause
Section 4: TroubleshootingPage 4-4 CG4 Series Operator Manual4.2 TROUBLESHOOTING TABLE*1 Ribbon stock conditions are only applicable to CG408TT and CG
Section 4: TroubleshootingCG4 Series Operator Manual Page 4-54.2 TROUBLESHOOTING TABLE (Cont’d)TROUBLESHOOTING TABLELIGHT PRINT IMAGESLow print head d
Section 4: TroubleshootingPage 4-6 CG4 Series Operator Manual4.3 INTERFACE TROUBLESHOOTINGThis chapter provides a checklist for the various interface
Section 4: TroubleshootingCG4 Series Operator Manual Page 4-74.3 INTERFACE TROUBLESHOOTING (Cont’d)4.4 TEST PRINT TROUBLESHOOTINGThis chapter provides
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Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-1CLEANING AND MAINTENANCEThis section provides information on user maintenance fo
Section 5: Cleaning and MaintenancePage 5-2 CG4 Series Operator Manual5.1 CLEANING THE PRINT HEAD, PLATEN AND ROLLERSThe print head not only generates
Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-35.2 HOW TO CLEAN THE PRINTER (CLEANING KIT) (cont’d)9.Locate the I-Mark sensor a
Table of ContentsPage iv CG4 Series Operator ManualTABLE OF CONTENTSIntroduction...
Section 5: Cleaning and MaintenancePage 5-4 CG4 Series Operator Manual5.4 EASY REPLACEMENT OF PARTSIt is easy to replace the print head and platen rol
Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-55.4 EASY REPLACEMENT OF PARTS (cont’d)7.Align the two circular recess of the pri
Section 5: Cleaning and MaintenancePage 5-6 CG4 Series Operator Manual5.4 EASY REPLACEMENT OF PARTS (cont’d)7.Insert the left shaft of the new print h
Section 5: Cleaning and MaintenanceCG4 Series Operator Manual Page 5-75.5 ADJUSTING PRINT QUALITYPrint quality can be optimized with regular cleaning
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Section 6: General SpecificationsCG4 Series Operator Manual Page 6-1GENERAL SPECIFICATIONS6.1 PRINTER BASIC SPECIFICATIONSMODEL NAMECG408 DT CG412 DT
Section 6: General SpecificationsPage 6-2 GC4 Series Operator ManualMODEL NAMECG408 DT/ CG408TT CG412 DT/ CG412TTMEDIA (Be sure to use media manufactu
Section 6: General SpecificationsCG4 Series Operator Manual Page 6-3MODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTRIBBON (Be sure to use ribbon manufac
Section 6: General SpecificationsPage 6-4 GC4 Series Operator ManualMODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTSELF-DIAGNOSISCover Open DetectionPap
Section 6: General SpecificationsCG4 Series Operator Manual Page 6-5MODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTBARCODE CAPABILITIESLinear Bar CodesU
Table of ContentsCG4 Series Operator Manual Page vAppendix ...
Section 6: General SpecificationsPage 6-6 GC4 Series Operator ManualMODEL NAMECG408 DT CG412 DT CG408 TT CG412 TTHARDWARE AND RELATEDOperation keys PO
Section 6: General SpecificationsCG4 Series Operator Manual Page 6-76.2 OPTIONAL ACCESSORIES SPECIFICATIONSCUTTER SPECIFICATIONSMedia Type Non-adhesiv
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Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-1INTERFACE SPECIFICATIONSThis section presents the interface types and their spec
Section 7: Interface SpecificationsPage 7-2 CG4 Series Operator Manual7.2 RS232C SERIAL INTERFACE7.2.1 Basic Specifications of RS-232C Serial Interfac
Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-37.2 RS232C SERIAL INTERFACE (cont’d)Function descriptionsFunction DescriptionBau
Section 7: Interface SpecificationsPage 7-4CG4 Series Operator Manual7.2 RS232C HIGH SPEED SERIAL INTERFACE (cont’d)7.2.2 Ready/BusyThis protocol cont
Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-57.2 RS232C HIGH SPEED SERIAL INTERFACE (cont’d)7.2.3 X-ON/X-OFFThis transmission
Section 7: Interface SpecificationsPage 7-6CG4 Series Operator Manual7.3 IEEE 1284 PARALLEL INTERFACE7.3.1 Basic Specifications of IEEE1284 parallel i
Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-77.3 IEEE 1284 PARALLEL INTERFACE (cont’d)7.3.2 Pin AssignmentsPin assignment of
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Section 7: Interface SpecificationsPage 7-8CG4 Series Operator Manual7.3 IEEE 1284 PARALLEL INTERFACE (cont’d)7.3.3 Input/Output Signals The details o
Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-97.4 UNIVERSAL SERIAL BUS (USB) INTERFACEThis printer supports the USB 2.0-compli
Section 7: Interface SpecificationsPage 7-10CG4 Series Operator Manual7.4 UNIVERSAL SERIAL BUS (USB) INTERFACE (cont’d)7.4.3 Host Computer SettingsIns
Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-117.5 LOCAL AREA NETWORK (LAN) ETHERNET7.5.1 Basic Specifications of LANA Local A
Section 7: Interface SpecificationsPage 7-12CG4 Series Operator Manual7.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d) 7.5.2 Software SpecificationsProt
Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-137.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)7.5.3 TCP/IP SpecificationsIn TCP
Section 7: Interface SpecificationsPage 7-14CG4 Series Operator Manual7.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)7.5.6 TELNET SpecificationsTELNET
Section 7: Interface SpecificationsCG4 Series Operator Manual Page 7-157.5 LOCAL AREA NETWORK (LAN) ETHERNET (cont’d)Notes1) For the detailed On-board
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Section 8: AppendixCG4 Series Operator Manual Page 8-1APPENDIXThe following information is provided:• 8.1 Optional Accessories - Cutter• 8.2 Optional
Section 1: IntroductionCG4 Series Operator Manual Page 1-1INTRODUCTIONThank you for your investment in this SATO printer product.This Operators Manual
Section 8: AppendixPage 8-2CG4 Series Operator Manual8.1 OPTIONAL ACCESSORIES - CUTTERThe cutter should only be installed by SATO qualified servicing
Section 8: AppendixCG4 Series Operator Manual Page 8-38.1 OPTIONAL ACCESSORIES - CUTTER (cont’d)8.1.3 Cutter replacement Over time, the cutter loses i
Section 8: AppendixPage 8-4CG4 Series Operator Manual8.2 OPTIONAL ACCESSORIES - DISPENSER (cont’d)4.If the paper is not taut, roll the paper on the me
Section 8: AppendixCG4 Series Operator Manual Page 8-58.3 POSITIONS OF SENSORS AND OPTIONS7.3mm (0.29”)5.0mm (0.19”)46.3mm(1.82”)I-Mark sensorGap sens
Section 8: AppendixPage 8-6CG4 Series Operator Manual8.4 OPERATION MODE SELECTIONThere are four modes of printer operation: Continuous, Tear-off, Cutt
Section 8: AppendixCG4 Series Operator Manual Page 8-78.5 BASE REFERENCE POINTThe base reference point is the point at which one determines the print
Section 8: AppendixPage 8-8CG4 Series Operator Manual8.5 BASE REFERENCE POINT (cont’d)8.5.1 Base Reference point Adjustment Print Position Offset refe
Section 8: AppendixCG4 Series Operator Manual Page 8-98.6 OFFSET POSITION ADJUSTMENTThis setting adjusts the option (Cutter, Dispenser, Tear off) stop
Section 8: AppendixPage 8-10CG4 Series Operator Manual8.7 PAPER END8.7.1 Roll Label End When the Label End is less than 40mm (1.57”) from the end of I
Section 8: AppendixCG4 Series Operator Manual Page 8-118.7 PAPER END (cont’d)8.7.2 Fanfold Label EndThe printer behavior when paper end is detected is
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